Production strength - Source factory of petrochemical corrosion inhibitors·Self-developed and self-produced

List of production capabilities of source factories

Self-built production base at Songzi Lingang Industrial Park, Hubei, with Wuhan Optics Valley R&D headquarters in parallel. As a corrosion inhibitor source manufacturer, the entire chain from R&D to scale-up production is independently controllable — self-produced, self-sold, supplied directly by the manufacturer, under full-process quality control.

Core production equipment·Independent synthesis production line

The self-built factory has 10+ enamel/stainless steel reaction synthesis kettles of different specifications, equipped with distillation towers, heat exchangers, storage tanks and a DCS system, covering the complete production chain from automated control to distillation purification and finished product filling — a true source factory of corrosion inhibitors.

🏭 Framed plant building

Full-frame plant building ensuring production safety

🔵 Stainless & enamel reactors

Multiple 316L and enamel reactors of different volumes – main equipment for imidazoline synthesis

🏗️ Metering & dosing tanks

Large stainless tanks with fully enclosed piping for scale-up preparation and production

♨️ Condenser & reflux system

Stainless distillation column with condenser/reflux for purifying imidazoline monomers

🖥️ DCS automation system

Advanced DCS reduces labor intensity and enables precise process control for consistent product quality

🔥 Thermal oil & steam boilers

On-site thermal oil and steam boilers provide stable heat for synthesis and continuous production

Self-developed and self-produced quality control system

The source factory has its own laboratory, equipped with a full set of analytical and testing instruments, with a team of R&D engineers stationed on site for a long time, and three-level quality control throughout the entire process from raw materials to finished products — only products passing inspection leave the factory.

Three-level quality inspection·Full traceability

• ✅ Raw material incoming inspection: Raw material batches are sampled and tested, and unqualified batches are rejected.
• ✅ In-process inspection: real-time sampling and analysis of the reaction process, and timely adjustment of process parameters
• ✅ Finished product factory inspection: Each batch of finished products must issue a complete inspection report before leaving the warehouse.
• ✅ Independent laboratory equipped with multiple sets of corrosion inhibitor synthesis and testing devices
• ✅ We can customize exclusive formulas according to customer working conditions and provide sample evaluation reports
• ✅ Support third-party authoritative organizations to send samples for re-inspection, and the data can be made public

Source factory production qualification

Certified by national authoritative organizations, with a complete production license and management system, the source manufacturer ensures product quality and compliant delivery

Self-built production base·Integrated research and production